Chewing Gum Mixing Machine & Chewing Gum Kneading Machine

This Chewing Gum Mixing Machine machine has a double 'U' shaped container welded together inside which rotates 2 (two) 'Z' type sigma blades in opposite directions of each other sigma mixer blade. The clearances between the walls and the container are kept to a minimum for optimum efficiency in kneading and mixing. The shafts of the sigma blades are fitted in bearing blocks which are each provided with roller bearings, steel glands/teflon rubber seals for smooth and leakless operations. The kneader is mounted on a sturdy base frame fabricated out of ISMC sections and are free from vibrations. For cooling and heating jackets are provided. the machine also called Z BLADE MIXER

sigma mixer Z-blade mixers are used in a number of food and commercial adhesive applications. Ingredients are blended until the consistency is correct. The ingredient is then tipped out of the mixer and forwarded to the next step in the process.
These types of machines are available in M.S. And S.S. construction. The kneader can be tilted by means of a mechanical system or manually and for bigger models beyond 250 Kgs we provided hydraulic tilting.

Hydraulic tilting system is provided with complete power pack, electric motor, pressure valves, pipes, fittings, cylinders and hoses which makes the tilting mechanism quick, easy and simple to operate.

Applications:

Double Arm Sigma Blade Mixers are suitable for many applications, including: Sealing compounds, asphaltic derivatives, mastics, hot-melts, floor coverings, colorings, rubber base, master-batches, chewing gum, rubber compounds, silicone, lubricating greases, dispersed pigments, butyl, gums and adhesives, ceramic paste, polyester compounds, greasy inks, pencil leads, explosives, powders to granulate, PVC coatings, resins, soap, brake linings, carbon electrodes, celluloid, Bakelite, battery paste, polishing pastes, …

LABORATORY DOUBLE ARM SIGMA BLADE MIXERS

Laboratory Mixers are available in sizes ranging from 3 Liters to 10 liter working capacity. Variable speed drive on the blades standard. Stainless steel construction standard, jacketed is standard.

Sigma Mixer or Sigma Kneader is generally used for heavy duty mixing, kneading, dough knaeding, uses in the Paint, Pigment, food, adhesives, chemical, pharmaceutical, dyestuff industries.

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Working Principle of Sigma Mixer

In Sigma mixer tangential action of mixing and kneading obtained by ‘Z’ type (SIGMA) shaped kneading blades, which rotates very accurately at different speed towards each other causing product to be transferred from one end to another end. Discharge of the finished product is achieved by tilting the container or through the valves at the bottom or by means of an extrusion screw beside the container.

The mixing action is a combination of bulk movement, stretching, folding, dividing, and recombining of the material. The shearing & tearing action of the material against blades and the side walls causes size reduction of the solids. After the time period required for sterilizing the batch has elapsed, the heating circuit shuts of the pneumatics damper (exhaust) opens and cooling operation commences.

In the tangential design, the blades rotate in the trough meeting tangentially. The front blade generally rotates faster than the rear blade usually in the ratio of 3:2. Tangential blades are generally used for material of higher viscosities such as adhesives, rubber compounds, flush colors, dyes, and pigments.

In the overlapping design, the blades overlap above the saddle of the container. Due to the overlapping action, it is necessary that the relative position of the two blades is unchanged, and as a result, both the blades rotate at the same speed. Materials that flow freely or creep down into the blades are mixed using the overlapping blade action. This design offers a faster interchange of material from one blade compartment of the mixer to the other. Overlapping blade action is used for materials of lighter viscosities such as carbon pastes, clay coating, creams, and ointments. The overlapping blade produces a lower kneading and shearing compared to the tangential blade action.

Technical Specification of Sigma Mixer

Model	Capacity – Liters		Motor (H.P.)
Model	Working Capacity approx.	Gross Capacity approx.	General	Heavy Duty
ASM – 50	50 Liters	80 Liters	5 H.P.	7.5 H.P.
ASM – 75	75 Liters	110 Liters	7.5 H.P.	10 H.P.
ASM – 100	100 Liters	150 Liters	10 H.P.	15 H.P.
ASM – 150	150 Liters	200 Liters	15 H.P.	20 H.P.
ASM – 200	200 Liters	300 Liters	20 H.P.	25 H.P.
ASM – 400	400 Liters	550 Liters	30 H.P.	40 H.P.
ASM – 500	500 Liters	750 Liters	40 H.P.	50 H.P.
ASM – 750	750 Liters	1150 Liters	50 H.P.	60 H.P.
ASM – 1000	1000 Liters	1500 Liters	60 H.P.	70 H.P.
ASM – 1500	1500 Liters	2100 Liters	75 H.P.	80 H.P.
ASM – 2000	2000 Liters	2600 Liters	80 H.P.	90 H.P.
ASM – 3000	3000 Liters	3800 Liters	100 H.P.	120 H.P.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

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