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Ribbon Blender Mixer commonly known as horizontal ribbon mixer machine perform mixing through ribbon blades. The name of equipment ribbon blender derived from its ribbon shaped blades uses for mixing process. Machine having U shaped bowls in which ribbon shaped blades welded onto one pipe shaft. This pipe shaft rotated through external motor and gearbox. Suitable size bearing and pedestal block provided for smooth rotation of shaft. Mixing time in the blender ranging from few minute to hour depending material type and characteristics. Ribbon blender can be fabricated in mild steel, stainless steel 304, stainless steel 316, titanium and other metals as per individual process requirements. Ribbon mixers are available in different capacities ranging from just one liters to several cubic meters.

The latest mixers are constantly improving the design to ensure that the position of the plow is installed in the axial direction in a staggered and continuous manner, avoiding the dead angle of mixing. Sophisticated structural design and excellent production technology not only ensure that the machine has a very low failure rate, but also excellent mixing uniformity and good production efficiency.

Available in two shapes - U & W.
U-for Low to Medium Volume Capacity (single shaft).
W-for Large to Mega Volume Capacity (double shaft).
Batch size based on 65% of Blender volume.
All contact parts in stainless steel 304.
Bearing mounted on lanterns out of mixing zone to avoid Cross contamination.
Feeding through a charging port mounted on top of the blender.
Reduced Material handling due to side discharge facility of processed materials.
Monoblock Design avoids Cross Contamination
Meets all cGMP / cGMP standards
Air purge on the side entry seals for better cross contamination control
Continuous Ribbon design for complete discharge of the finished product.
Variable frequency drive for fine tuning the Shear energy at different stages of Blending
Belt driven power transmission for Quieter environment and less maintenance.
Reduced material handling with Top mounted charging port and Side discharge arrangement for Total containment.
Bearing mounted on the lanterns outside the Mixing zone to avoid Cross contamination.
Paddle style agitator instead of Ribbon for Blending fragile materials.
Capacity available 50 Kg to 2500 Kg

Working Principle Ribbon Mixer Machine

Ribbon blender demonstrate true performance equipment when talk about chemical processing. At the same time machine is simple to use than even non skilled worker can operate it very easily. Blender work on two major principles – convective mixing and diffusion. Convective mixing can be understood as macro movement of large sized solids. The other type of mixing, diffusion mixing takes place when individual particles in front of the ribbon move in a particular direction and the nearby particles do not move at all or lag behind.

Material is fed from the top cover of the machine. Manual loading can be perform or we can offer optionally auto feeder for loading materials inside the bowl. As material process in both directions, there is homogeneous mixing performs in each time. After mixing process material get discharges from slide gate valve provided at bottom shell of the equipment.

The horizontal mixing vessel of the rubber blender is fed with the material from top by using the feeding devices provided and mounted near the cover. Since the horizontal ribbon blender causes material movements in different directions, you can expect astonishingly perfect homogeneous mixing. There are one or more discharge valves provided for material discharge.

Equipment Specifications

Equipment Capacity	0.1m³ to 60m³
Range of Batch Processing Volume	60 liters to 35m³
Range of Batch Processing Weight	30kg to 40 tons
Material Options	Stainless Steel 304, 316L, 321, Carbon Steel, Manganese Steel, Hardox450, JFE450, and other specified materials.

Technical Specification of Ribbon Blender

Model	Gross Volume approx.	Working Volume approx.	Power
RM-10	10 Liters	5 Liters	0.5 H.P.
RM-50	50 Liters	20 Liters	1 H.P.
RM-75	75 Liters	50 Liters	1 H.P.
RM-150	150 Liters	100 Liters	2 H.P.
RM-250	250 Liters	150 Liters	3 H.P.
RM-450	450 Liters	300 Liters	5 H.P.
RM-600	600 Liters	450 Liters	7.5 H.P.
RM-1100	1100 Liters	750 Liters	10 H.P.
RM-1500	1500 Liters	1000 Liters	12.5 H.P.
RM-2000	2000 Liters	1250 Liters	15 H.P.
RM-3000	3000 Liters	1875 Liters	20 H.P.
RM-5000	5000 Liters	3000 Liters	25 H.P.
RM-10000	10000 Liters	6000 Liters	40 H.P.