resin plant alkyd resin solvent processalkyd resin kettleresin plant

Polyester Resin Plant Manufacturer

Our Polyester Resin Plant is developed and supplied as per our clients' requirements. The basic system consists of a reaction kettle, vertical column, sub-cooler, and horizontally inclined condenser with separator and dilution blender. The batch time is approximately 16 to 20 hours and therefore, suitable mechanical seal arrangement for better results and to prevent any leakage is provided.

 

Polyester resins are unsaturated resins formed by the reaction of dibasic organic acids and polyhydric alcohols are typically used in restaurants, kitchens, restrooms and other areas that require washable low-maintenance walls. We offer our clients a wide range of Polyester Resin Plants. We maintain high standards in our range of products. To maintain these international quality standards, we regularly keep a stringent check on the quality of the products at varied manufacturing stages. Polyester resins are used in sheet molding compound, bulk molding compound and the toner of laser printers. Wall panels fabricated from polyester resins reinforced with fiberglass.

The esterfication reactor is changed through a manhole with required amount of glycol and the solid anhydride. The mass is heated up to 200°C under agitation and inert gas N2 is slowly applied. The partial condenser condenses the glycol but process the water to the total condenser. The esterification is continued until a predetermined acid value 10 to 15 is reached. After achieving the predetermined viscosity the heating is stopped and the batch is dropped in to the blending kettle. In the blending kettle the batch is cooled to 100 – 102°. Styrene is pumped in the blender and viscosity is adjusted until the batch attains room temperature. The batch is then pumped through filter in to the storage tanks.

SPECIFICATION

Capacity50 L TO 20,000 LITER
Machinery in PlantChemical Reactor , Column , Condenser , Receiver & blender
Reactor TypeBoth Dish End , Motor and Gear box , Inside Agitator for Mixing Material , Bottom discharge connection Vertical outer heating limpet and jacketed
Usage/ApplicationReaction , Mixing or Blending Row Material
Mixing MaterialChemicals / Oils / Lubricant / Liquid Syrup / Sugar Syrup / Wax Melting /Engine Oil
Material of ConstructionStainless Steel ,Mild Storage
OrientationVertical Orientation
ShapeRound
Tank DiameterAs Per Your Requirement
Electric HeaterSingle Phase or Three Phase
Temperature ControllerAutomatic or PLC Operated
Mixing Speed (RPM)Variable , Speed Up And Down As Per Requirement
Finishing TypeMatt Type ,Mirror Finishing
Heating and Cooling SystemYES
Temperatures Range30 TO 250 Degree
VacuumYes
Cooling CoilInternal Coil
OuterHeating coil or jacket
Plat FoamMild Steel

Application Industry

  • Pharmaceutical industry
  • Chemical industry
  • Food and beverages industry
  • Petro-chemical industry
  • Resins industry
  • Polymers industry
  • Coatings industry
  • Adhesives industry
  • Agricultural industry
  • General chemicals industry
  • Plastics industry
  • Rubber industry
  • Herbal Extractor
 
Reaction Pot Vertical Fractionating column Horizontal Condenser Separator
Specification(L) Size of Fractionating column(mm) Stuff Volume
(m3)
Cooling Area
(m2)
Specification
(mm)
Condensation Area
(m2)
Specification
(mm)
Volume
(L)
300L Φ159×560 0.01 0.22 Φ219×1000 2.4 Φ410×450 60
500L Φ159×750 0.015 0.29 Φ219×1500 3.6 Φ410×450 60
1000L Φ194×800 0.025 0.62 Φ273×1500 5 Φ410×450 60
1500L Φ194×850 0.025 0.62 Φ273×2000 6.5 Φ410×450 60
2000L Φ219×1000 0.035 1.0 Φ325×2000 8 Φ600×600 150
3000L Φ273×1100 0.058 1.2 Φ325×2000 10 Φ600×600 150
5000L Φ273×1200 0.065 1.5 Φ377×2000 15 Φ700×750 300
8000L Φ325×1500 0.065 4 Φ426×2000 20 Φ700×750 300
10000L Φ325×1800 0.07 5 Φ426×3000 30 Φ700×750 300
15000L Φ377×1800 0.08 6 Φ450×3000 40 Φ800×750 500
20000L Φ377×1800 0.08 6 Φ450×3000 50 Φ800×750 500
25000L Φ377×2000 0.12 10 Φ455×3000 60 Φ800×750 500
30000L Φ377×2000 0.12 10 Φ475×3000 80 Φ800×750 500

Mostly used in the following industries:

medicine

Pharmaceutical Industry

It is for blending magnesium chloride powders, talc powders, and other elements of medicinal powders and small granules suitable for this application.

agriculture

Agriculture Industry

It's applied in pesticides, fertilizers, animal feed, cultivated soil, etc. is well-suited to being blended.

Cosmetic Industry

Cosmetic Industry

Manufacturer and exporter of Resin Manufacturing reactors, Resin reactors Manufacturers, stainless steel reaction vessel, steel reaction vessel,

dairy-industries

Dairy Industry

It's used to mix powders like milk powder, dairy powder, etc. It is the most widely used blending machine in milk powder manufacturers.

Plastics industry

Plastics industry

The Chemical Reactor is a device that is used to carry out chemical reactions which produce heat, pressure, and a reaction mixture of reacting substances

Stailess Steel Tanks

Stainless Steeel Mixing Tank

Our Stainless steel mixing tank with agitators , Flavored Mixing Tank , Electrical Heating Mixing Tank & Vessel are designed using highest grade raw materials, ...

agitator

Agitator Stirrer

The Agitator stirrer is the key part of mixing and blending requirment.

Grease kettle

Grease Kettle

Suitable for preparing greases. The Grease Kettle is fabricated out of boiler quality steel and fitted with 2 stage limpet coil for thermic fluid heating.The ...